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ClimaCool heating/cooling system from Wavin

A Wavin B.V. product story
Edited by the Buildingtalk editorial team Oct 21, 2005

ClimaCool heating/cooling system from Wavin RCS for temperature control of concrete ceilings.

Targeted at further reducing energy consumption and CO2 emissions, European Directive 2002/91/EC calls for a clear improvement in the "entire energy efficiency" of buildings.

By January, 2006, the Directive is to be translated by all member states of the European Union into national legislation that treats a building as an overall energetic system.

This will require new heating and cooling concepts.

The ClimaCool CCW system from Wavin RCS offers architects and their clients, today, an innovative as well as integral solution for comfortable heating and cooling ceilings at minimised energy consumption and reduced system costs.

The ClimaCool CCW system was specially developed to create a heating/cooling system for concrete ceilings with a temperature control that reacts in minutes.

The key benefit of the system is the combination of extremely efficient heating and cooling in one single system.

Typical competitive systems in this field follow the principles of core-activating the concrete ceiling, resulting in very inert control behaviour.

For these reasons, the traditional core-activated concrete ceilings can only meet the basic load of the required heating temperature, thus demanding an auxiliary heating system.

In contrast, the pre-fabricated ClimaCool CCW heating/cooling modules feature pipes with smaller diameters that are integrated into the concrete ceiling very close to the ceiling surface.

In this way, the air in a room can be heated or cooled, as needed, within minutes, without sacrificing the advantages of the storage mass of the concrete ceiling in stationary operation.

Comparative measuring has shown that ClimaCool CCW offers a cooling capacity of 80 W/m2 at a mean cooling water temperature of 17.5C and a room temperature of 26C.

This is more than twice the capacity of common core-activated systems, and has a particularly beneficial effect between the summer and winter seasons, when there is often a need for heating in the morning and then for cooling by noon.

A heated ClimaCool CCW concrete ceiling with a surface temperature of 24C can be cooled to below 20C within far less than 60 minutes - a fraction of the cooling time required with a core-activated system.

The fast reaction temperature control ideally meets the individual heating and cooling requirements in offices while eliminating the need for a radiator heating system.

In addition, ClimaCool CCW requires unsurpassed short installation times on site.

For 400 m2 of active ClimaCool CCW ceiling surface, for instance, the actual construction work will only need to be interrupted for approx.

8 hours, in contrast to approximately 18 hours for typical core-activated concrete ceilings.

The ClimaCool CCW ceiling modules are manufactured by Wavin RCS tailored to the specific shape and size of each ceiling.

They consist of pre-fabricated pipe registers with PB pipes of 12 x 1.5 mm in size and oxygen-proof according to DIN 4726 and ISO/CEN 10508.

A supporting rail clip ensures the proper position of the pipes at a distance of 10 cm to the ceiling surface, and can also carry the load of the lower reinforcement of the ceiling.

A tread-on steel wire mesh protects the registers from mechanical damage.

A protective tube with a ceiling duct element serves for connecting the modules.

"Heating and cooling ceilings will become the preferred solution for commercial buildings with high indoor heating and cooling loads," says Josef Steiner, Technical Director for Wavin RCS.

One major reason for this is the continuous improvement of the thermal enclosure of buildings, reducing the heating requirements to a range of 25 to 50 W per square meter of utilised indoor area.

At the same time, the technical equipment in rooms such as offices results in a thermal increase of 15 to 30 W/m2.

Therefore, efficient cooling is gaining importance.

In spite of this, approximately 80% of all new office buildings are still being equipped with radiator or floor heating systems.

"The large-surface, even heating and cooling of ClimaCool CCW also brings ideal thermo-physiological conditions in the indoor living and working environments of people," Steiner continues.

"According to a study performed by Dresden Technical University, ceiling and floor heating in low-energy houses up to a room height of 2.00 metres virtually show the same temperature profile.

The ClimaCool CCW system, however, offers the added advantage of immediate cooling response.

The principle of radiant heating and cooling results in extremely comfortable climate control versus traditional systems like fan coils.

There is no disturbing noise.

Due to the fact that there is very little convection, the system operates without any draft and without whirling up any dust, bacteria or pollen, thus helping to prevent allergic reactions of sensitive people.

ClimaCool CCW is ideally suitable for new buildings.

It is compatible with a wide range of modular and customised ceiling systems.

Even recessed luminaries and smoke alarm devices can easily be incorporated.

The integration of heating and cooling functions in one single system saves investment costs and valuable space.

Moreover, the energy and cost efficiency of the fast-reaction ClimaCool CCW system can be further optimised by combining the system with recoverable energy sources.

At a depth of 8 metres, the ground and groundwater in Central Europe, for instance, have a temperature of approximately 12C, which is ideal for geothermal cooling and heat recovery.

Under these conditions, up to 45 kWh of cooling energy can be removed from a building in a "free cooling" operation with an electrical pump capacity of only 1 kWh.

Wavin RCS has extensive experience in surface heating and cooling systems.

The company offers architects, engineering offices and building contractors a comprehensive package of complementary services to its products, from technical advice through system-specific execution planning to installation support.

A wide range of reference projects underscores the capability of Wavin RCS in this field.

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